SmartCAM V17 Pocketing From Solid Models
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SmartCAM V17: Pocketing From Solid Models

SmartCAM V17: Pocketing From Solid Models

The Solid Pocketing process has been enhanced to include several new capabilities which expand the types of pocket features it can be applied to, and improves machining efficiency and cycle times.

Enhanced SmartCAM Solid Pocketing process includes new capabilities and improves machining efficiency and cycle times
Enhanced SmartCAM Solid Pocketing process includes new capabilities and improves machining efficiency and cycle times.

New Solid Pocket options provide users with a variety of ways to more efficiently rough parts that include a number of different island top depth levels, and can be applied to pockets that contain gaps or notches. New in SmartCAM Advanced Turning, Advanced Milling and FreeForm Machining V17.

 

Solid Pocket - Island Tops First/Last - New in V17.0

In previous versions of the Solid Pocket process, horizontal surface critical depths could be automatically detected and cut. In some cases, however, it is more desirable to restrict the critical face machining to the critical depth areas. This new version provides this option which significantly reduces machining time.

A SmartCAM model with a pocket containing multiple islands and shelves
A SmartCAM model with a pocket containing multiple islands and shelves.

In version 17, when detecting critical depths users may choose to either machine the entire level (as before) or to restrict the cuts to the critical face region. Additionally, restricted critical face machining can be sequenced before or after the next depth level.

Each critical depth is independently cut by SmartCAM reducing machining time
Each critical depth is independently cut by SmartCAM reducing machining time.

Depending on the model, a reduction of rough machining time of 20-40% can realistically be achieved, dramatically reducing manufacturing costs.

 

Solid Pocket - Island Tops Invert Spiral Direction - New in V17.0

A new option to reverse the spiral tool path direction allows island tops to be machined from the outside in. This feature ensures the tool descends at a location off the face.

Using SmartCAM's Invert Spiral Direction, shelves and islands are now cut starting with the tool off the face, cutting outside-in.
Using SmartCAM's Invert Spiral Direction, shelves and islands are now cut starting with the tool off the face, cutting outside-in.

 

Solid Pocket - Copy Up - New in V17.0

Previously, pocket roughing was restricted to features that when sliced, formed closed boundaries at all levels. If a pocket had non-planar top surfaces, such as the model below, no closed boundary could be formed, and therefore no toolpath created at the upper levels.

With Version 17, as long as there is a closed boundary at a lower level of the pocket, the upper levels of the pocket can be machined using that lower level boundary.

This SmartCAM part has a curved, non-planar top surface. The open-boundary, upper-pocket areas are cut using a closed boundary found lower in the pocket
This SmartCAM part has a curved, non-planar top surface. The open-boundary, upper-pocket areas are cut using a closed boundary found lower in the pocket.

 

Solid Pocket - Gap Bridging - New in V17.0

Solid Pocket can now be used to machine pockets with collinear or co-radial gaps in the level slices, such as with the notch in the model below. The system automatically bridges the gap in the slice, and creates toolpath across the gap opening.

Notch interruptions through walls of Pocket feature are automatically bridged by SmartCAM
Notch interruptions through walls of Pocket feature are automatically bridged by SmartCAM.

Additionally, it is now possible to generate multiple depth levels for a pocket starting from an elevation above the pocket. This is particularly useful when there is additional stock on the top face above the pocket, for example if machining the pocket prior to another process, or from a rough casting with excess stock.

SmartCAM toolpath created using a z-level above the part, with the notch bridged
SmartCAM toolpath created using a z-level above the part, with the notch bridged.